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Zotefoam Plastazote® superior closed cell foam

UK's largest polyethylene closed cell foam sheets supplier

Chemically inert closed cell foam blown with nitrogen

Plastazote foam is a closed cell polyethylene foam blown with nitrogen. In contrast to other foams, it is tough and flexible, defined by the regular shapes, sides and walls of the cells made from polyethylene. If Plastazote foam is squashed and compressed, each nitrogen filled cell acts like a balloon and the foam bounces back to its original shape.

 

Applications include floatation, matting, presentation boxes, tool storage, insulation, tool trays,recreational use, etc.
Great foam for archival and museum storage purposes.

• Can be easily shaped, cut and bonded to other materials.
• Non-toxic, odourless, will not absorb water and is buoyant.
• Can be washed, disinfected and wiped clean.
• Excellent chemical resistance to most oils, solvents, acids & alkalis.
• Weatherproof and has good ultraviolet stability.
• Durable, tough and flexible and recovers repeatedly from impacts.
• Very good thermal insulator.

This grade of Plastazote foam is not fire retardant; if you need fire retardant or other thicknesses/colours please contact us.

We supply LD33 & LD45 Plastazote foam in sheets of 2 x 1 metres and 1 x 1 metre in various thicknesses in black, white, blue, red, yellow, orange, purple, grey and pink. PLASTAZOTE® is a registered trademark of Zotefoams plc.
To order LD45 Plastazote foam please contact us. We also supply high density EVA Yoga Foam Rollers..

Note: All foam has natural colour variations, and due to screen limitations may differ slightly from our pictures.

Plastazote® LD33 superior closed cell sheet Nitrogen expanded cross-linked closed cell foam, non-absorbent and water proof. With or without self adhesive backing.
Sheet size: 100 x 100cm  (39.3" x 39.3") 200 x 100cm  (78.7" x 39.3")  at thickness: 3mm5mm10mm12mm15mm20mm25mm30mm40mm50mm  in colour: blackwhiteblueredyellowpurpleorangepinklight-grey  adhesive backing:	Quantity:   Price: £

Why choose eFoam for your Plastazote Superior Closed Cell foam?

Plastazote, a variation of polyethylene foam, is not just versatile, but also highly practical. eFoam supplies the superior Zotefoam Plastazote, a high-quality product that is a testament to the practicality of this foam. Manufactured by Zotefoams, a renowned supplier and producer of Plastazote, this foam is a reliable choice for a wide range of applications.

Created from a by-product of crude oil, polyethylene is made as usual but then filled with nitrogen. As each cell is closed-walled, gases and liquids cannot penetrate. It's very light and excellent for situations where foam needs to be mould-resistant, water-resistant, and impact-resistant. It will bounce back if compressed and take its original shape.

One of the primary benefits of Plastazote foam is that it can easily be cut and shaped. It's also possible to bond it to other materials such as wood, metal, fabric or itself. When it comes to moulding, temperatures don't need to be high, as polyethylene is mouldable at relatively low temperatures.

Here are some other points that you may find beneficial to know about plastazote foam:

• Chemical resistant
• Non-toxic
• Odourless
• Lightweight
• Water-resistant
• Buoyant
• Disinfectantable
• Washable
• Wipe cleanable
• Weatherproof
• Resistant to UV rays
• Durable
• Tough
• Flexible
• Good insulator for heat and noise

What is Plastazote foam used for?

You'll often see plastazote around, but you may not recognise it without knowing how it is used. Typically, plastazote is used to make buoyancy aids for swimming, such as floats or pool noodles. You may also see it around the pool in the form of a waterslide mat or a pool toy.

Plastazote foam finds its way into a myriad of applications, particularly in the sports arena. From gym and exercise mats, to shock-absorbing components in helmets and shoes, its versatility is unmatched. The healthcare field also benefits from Plastazote's closed-cell foam, with applications in surgical splints, collars, supports, orthopaedic shoes, and mobility equipment. Regarding entertainment, theatre and film sets make the most of Plastazote foam's capabilities. You'll find it making up the set designs, masks, hats, and costumes. Other examples of use are pipe insulation, sound insulation, anti-vibration pads, bumpers, case inserts, and gaskets. Look out for it in packaging for static-sensitive products, display products, the construction industry, and the protective and automotive industries. We've supplied it for aircraft seat pads, too. Whether you have a personal use plan or a professional one, Plastazote can do the job for you. The possibilities of use are endless!

What else should you know about Plastazote foam?

Plastazote is made of polyethylene foam and is, therefore, one of the most versatile and useful foams in circulation. It is suitable for an extensive range of purposes. It's typically used as a shock and impact absorbance, sound insulation, and thermal insulation. The closed cells are filled with nitrogen and will bounce back after impact; it can also be moisture—and mould-resistant. Some users of this foam will use it in sheeting form. It can be cut and stuck with other sections to make it thicker. Platazote may be used for packaging, furniture, pool floatation devices, insulated covers for hot tubs, or sports products.

When it comes to construction, plastazote is incredibly useful and flexible. Builders typically use it to insulate pipes for overwintering and sealing between the foundation or sill plates. Those who love the swimming pool will see Plastazote foam as swimming noodles, buoyancy aids, and, in some cases, cylinder-shaped bolsters for comfort on loungers.

Customer's FAQs about Plastazote Foam

As one of the leading foam suppliers in the UK, eFoam is asked many questions about plastazote, including how to get the best of it and if it can be used for certain applications. We have collected many of these questions so that everybody can learn more about Plastazote and share what we have learned ourselves over the years.

Please get in touch with us if you have any questions you cannot see listed here. Everyone on our team is very accommodating and will help you find the answers you're looking for. No questions are 'silly', as we all have to start somewhere with learning about foam and how to use it. Let's examine some of the questions our customers have asked us about plastazote over the years and how it can improve your crafts, products, and lifestyle.

What is Plastazote foam?

As a closed-cell foam, plastazote is made of polyethylene foam, and then each cell is filled with nitrogen. You may see it in use when you're on holiday; for example, swimming noodles are often made of plastazote. They spring back into shape after being compacted. Plastazote is buoyant, and at the same time, it's mould-resistant, water-resistant and chemical-resistant. It's great as an insulator, shock absorber or packaging material.

How is Plastazote foam made?

Plastazote foam is crafted from polyethylene foam, a process that begins with the heating of ethylene to a liquid state. This liquid is then transformed into the unique closed-cell foam structure characterising Plastazote. Additives such as colour or other chemicals can be introduced at this stage to modify its characteristics, making it, for example, antistatic.

What is the meaning of 'closed-cell' foam?

When it comes to foam, there is a closed-cell and an open-cell. Soft sponges are typically open-cell, allowing water to be absorbed, which you can then squeeze out with your hand. Closed-cell is when there are walls around each cell. Water or other liquids cannot penetrate, and the foam is more rigid. Plastazote is a superior closed-cell foam.

Is Plastazote foam fire-resistant?

Just like most materials, plastazote is not fire-resistant. If you put a burning flame under it, it's likely to burn. However, it is only expected to be set on fire with flames if it's next to a very high temperature. Ask us about our fire-retardant version of plastazote today.

Is Plastazote foam toxic to humans?

Plastazote, in its solid form, is non-toxic. However, it is toxic during the manufacturing process when it's in a liquid form, and gases and fumes are likely to emanate from it. When it's not in its manufacturing and melted state, it's safe to use for all kinds of purposes, including for children, medical purposes, and everyday purposes.

How is Plastazote foam used?

Plastazote foam is very versatile, so you'll see it used in many different ways. From sports helmets to packaging to buoyancy aids, its water-resistant and impact-resistant properties mean this foam can do many other jobs in a wide variety of settings.

Is Plastazote foam suitable as a sound insulator?

Plastazote foam can deaden sound and is ideal in studios and other places where you don't want the noise to escape. Plastazote's relatively rigid body with closed cells can absorb sound. However, you should also note that we sell acoustic foams designed to be sound insulators.

Can I use Plastazote foam in sewing projects, or should I use polyurethane foams?

We suggest trying a sample of the foam before deciding which is the best. Using our sample service, you can order a small piece of foam to try in your projects.

Can I order Plastazote foam cut to size?

Yes, you can – please contact us for a quote.

Is Plastazote foam food grade?

Plastazote foam is suitable for food contact applications.

Can Plastazote foam be used to make a playmat?

Yes, Plastazote closed-cell foam can be used as a playmat. It is ideal for this application as it can be wiped clean and rolled up for storage when not in use.

How do you cut Plastazote foam?

There are many ways to cut Plastazote foam, including band-knife cutting, laser cutting, die-cutting, and routing. Plastazote foam can also be cut to size and shape at home with a Stanley Knife or Scalpel.

Can I use Plastazote foam as a lid or cover for my hot tub to keep the water warm?

Yes, due to its excellent thermal insulation properties, plastazote foam is the perfect material for hot tub lids or covers. For further information, see our 'Foam for Hot Tubs' blog article.

Can you laser-cut Plastazote foam?

Yes, plastazote foam can be thermo-formed and laser-cut quickly & safely, producing a clean finish.

How do I stick Plastazote foam together to make a thicker piece?

To stick multiple sheets of Plastazote foam together, you can use a general-purpose adhesive spray glue, which we supply in a 500ml can. Alternatively, the sheets can be supplied with a convenient self-adhesive backing.

Plastazote LD33 Foam Datasheet

*RECOMMENDED OPERATING TEMPERATURE RANGE
The maximum operating temperature shown is defined as the temperature which will typically cause a linear shrinkage of 5% after a 24hr exposure period, using sample dimensions of 100mm x 100mm x 25mm. This figure is provided for general guidance only. The actual level of shrinkage the foam will undergo at any particular temperature Is dependent on a number of system variables such as, sample dimensions, cell size, loading conditions and exposure period.

This is a general guide only and Simply Foam Products Ltd assumes no obligation or liability for the information in this document. No express or implied warranties are made and customers are responsible for determining whether products and the information given are appropriate for the customer’s intended use.

Summary of Plastazote Foam

Plastazote foam is a fabulous invention. It's not only highly versatile, so it can be used in many different applications, but it's also mould/mildew and water-resistant. It is quickly becoming one of the most popular material choices for packaging applications due to its robust nature.

You'll typically find it being used as an impact dampening tool, but it is also used for sports helmets and protection, as well as buoyancy aids. We supply it in a range of different sizes. You can ask for a specific size and then glue pieces of plastazote sheet together to make a thicker piece.

Here at eFoam, we enjoy helping our customers get the most out of our products. Whether you want to use plastazote foam for a home project or an industrial/commercial project, we can help. If you have any questions, please do contact us.

No matter what type of foam you're looking for, the eFoam team can help. From crafting to packaging or home upholstery to industrial/commercial applications, eFoam is here to help you reach your goal.

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